Power & batteryCommon
Uninterruptible power supply
Also called UPS, battery backup.
A lead-acid battery that is usually already dead, an inverter transformer, relays, and a fan. People scrap the whole unit because the battery died. The battery is the heavy part and often the only dead part.
A donor is the dead machine. The parts below are what is still worth removing from it. “Leave it” is a part that is physically in there and should stay in there: too dangerous, too worn, or only useful as part of a repair you are not doing.
Yellow is 12 volts, red is 5 volts, orange is 3.3 volts, black is ground. The supply stays off until the green wire is connected to a black one. Purple is a standby 5 volts that is present whenever the cord is plugged in, even if the fan is still. Unplug and discharge before you open the metal box.
Why it is in the trash while the parts are not
It started beeping, which means the battery will not hold. Sometimes the inverter itself failed.
Before you open it
Do this while it is still unplugged, cool, and not leaking. Unplug. The battery is live. The inverter bus is high voltage DC. Discharge before you touch the board.
Where the dead machine usually is
- Home office — In the house
- Office cleanout — Commercial
- Bulk trash day — Curb
Offices replace these on a schedule. The battery is a hazardous-waste item even when you want the transformer.
How it comes apart
Battery out first. Note the voltage. Then the cover. Do not short the battery terminals with the case.
Tools: Phillips, Meter, Discharge resistor, Gloves.
Words on this page
- transformer
- Two coils on an iron core. It changes voltage and, in a proper one, isolates the output from the wall. Heavy old adapters are this. Microwave oven transformers are a different, dangerous kind.
What to take
The table is the short version. The notes under it describe that part inside this machine, not only the general description.
| Part | Call | How many | How often | Where to look |
|---|---|---|---|---|
| Sealed lead-acid battery | Worth pulling | 1–2 | always | The tray. |
| Iron transformer | Prize | 1 | usually | The heavy part. |
| Power relay / contactor | Worth pulling | 1–3 | usually | Transfer relays. |
| Axial fan | Worth pulling | 1 | usually | Rear. |
| Fuse | Worth pulling | several | usually | Input and battery. |
| Electrolytic capacitor | Leave it | several | usually | DC bus. |
| Piezo horn | Bonus | 1 | usually | The beeper. |
| Mains cord | Worth pulling | 1 | always | Input. |
Prize
Inverter transformer, not a friendly low-voltage adapter. Useful if you already work with inverters.
The heavy part.
Unbolt after the unit is discharged.
Good.
Worth pulling
12 V, often 7 or 9 Ah. Frequently sulfated.
The tray.
Load-test. Recycle if it sags immediately.
Often the reason the unit was scrapped.
Mains contacts.
Transfer relays.
Read the rating.
Good.
12 V.
Rear.
Unplug.
Good.
Read them.
Input and battery.
Do not upsize.
Good.
IEC or fixed.
Input.
Inspect.
Good.
Bonus
The beep you hated.
The beeper.
Small.
Good.
Leave it
High-voltage cans.
DC bus.
Discharge. Do not harvest them for a new mains design.
Aged.