Personal & toysYou will see this often
Headphones
Also called headset, earbuds.
Two small drivers and a cable that failed at the plug. The drivers are usually fine. The cable is the wear item.
A donor is the dead machine. The parts below are what is still worth removing from it. “Leave it” is a part that is physically in there and should stay in there: too dangerous, too worn, or only useful as part of a repair you are not doing.
A scrapped machine is a box of parts that failed at different times. The reason it was thrown out is often one bad piece. The motor, the cord, the supply, and the screws are frequently still good. This index says which is which.
Why it is in the trash while the parts are not
One side went quiet, which is a broken conductor at the plug or the earcup joint.
Before you open it
Do this while it is still unplugged, cool, and not leaking. Nothing to discharge.
Where the dead machine usually is
- Junk drawer and cable box — In the house
- Home office — In the house
- Toy box — In the house
A drawer of them.
How it comes apart
Pads pull off. The driver is under a plastic ring.
Tools: Iron, Meter.
What to take
The table is the short version. The notes under it describe that part inside this machine, not only the general description.
| Part | Call | How many | How often | Where to look |
|---|---|---|---|---|
| Speaker driver | Prize | 2 | always | The earcups. |
| 3.5 mm audio jack | Worth pulling | 1 | usually | The plug. |
| Electret microphone | Worth pulling | 1 | sometimes | The boom. |
| Signal and hookup wire | Bonus | 1 | always | The cable. |
| Neodymium magnet | Bonus | 2 | always | In the drivers. |
| Lithium pouch cell | Bonus | 1 | sometimes | Wireless models. |
Prize
Often 32 Ω, low power. The stamp is on the driver.
The earcups.
Desolder the cable.
Good if the cone is not crushed.
Worth pulling
TRS or TRRS. Map it, because headsets differ.
The plug.
Cut back to fresh wire.
The plug end is often the failure.
A capsule.
The boom.
Note polarity.
Good.
Bonus
Fine enameled strands. A repair nightmare, a decent short lead if it still beeps.
The cable.
Test each conductor.
One conductor open is the usual fault.
Small, often neodymium on newer drivers.
In the drivers.
Behind the cone.
Good.
A tiny pouch.
Wireless models.
Only if it is not swollen.
Often tired.