Shop & toolsShows up, but not every week
E-scooter or hoverboard
Also called hoverboard, e-scooter, balance board.
Hub motors, a dual controller, and a lithium pack that must be treated as a fire until it has been tested. Hoverboard packs are a known cause of scrap-lithium fires.
A donor is the dead machine. The parts below are what is still worth removing from it. “Leave it” is a part that is physically in there and should stay in there: too dangerous, too worn, or only useful as part of a repair you are not doing.
The flat end is negative, the button end is positive. Nominal voltage is about 3.6 to 3.7 volts. Full, for an ordinary cell, is 4.20 volts. Below about 2.5 volts for a long time, or any swelling, means it is for recycling, not for a project. Tape the ends so a bunch of them cannot short in a drawer.
Why it is in the trash while the parts are not
A dead pack, a dead gyro board, or water in the shell. The hub motors shrug at all of that.
Before you open it
Do this while it is still unplugged, cool, and not leaking. If the pack is swollen, punctured, or smells sweet, it goes outside and then to a recycler. Do not charge it to 'see'.
Where the dead machine usually is
- Bulk trash day — Curb
- Repair-shop scrap — Commercial
- Garage and shed — In the house
Do not store a damaged pack in a hallway.
How it comes apart
Power connector off first. Hub motors unplug at a three-phase connector plus a hall plug. Do not cut those.
Tools: Hex keys, Meter, Tape.
What to take
The table is the short version. The notes under it describe that part inside this machine, not only the general description.
| Part | Call | How many | How often | Where to look |
|---|---|---|---|---|
| Brushless DC motor | Prize | 1–2 | always | The wheels. |
| BLDC controller | Prize | 1 | usually | In the shell. |
| Cylindrical lithium-ion cell | Prize | a large pack | usually | The tray. |
| Battery management board | Worth pulling | 1 | usually | On the pack. |
| Hall sensor | Worth pulling | 6 | always | Inside each hub. |
| Switch-mode wall supply | Worth pulling | 1 | usually | The charger. |
| Microswitch | Bonus | 2 | usually | Brake levers. |
| Potentiometer | Bonus | 1 | sometimes | Thumb throttle. |
Prize
Sensored hub motors. Voltage is the pack voltage.
The wheels.
Unplug phase and hall. Label them.
Good.
Hoverboards: a dual ESC that expects the gyro board. Scooters: a single controller that expects a throttle.
In the shell.
Keep the connectors.
Water kills these.
Often 10S (36 V nominal) on hoverboards.
The tray.
Test groups. Recycle the pack if any cell is crushed.
One bad group, or worse.
Worth pulling
Must match the series count.
On the pack.
Do not bypass it.
May be the fault.
Three halls per motor, on the small plug.
Inside each hub.
Do not cut the plug off.
Good.
42 V class for a 36 V pack. The label is the spec.
The charger.
It is not a 12 V brick.
Good.
Bonus
Cutoff switches.
Brake levers.
Map them.
Good.
A hall throttle is more common than a pot. See hall sensors.
Thumb throttle.
Keep it whole.
Good.