All donors

Shop & toolsShows up, but not every week

E-scooter or hoverboard

Also called hoverboard, e-scooter, balance board.

Hub motors, a dual controller, and a lithium pack that must be treated as a fire until it has been tested. Hoverboard packs are a known cause of scrap-lithium fires.

A donor is the dead machine. The parts below are what is still worth removing from it. “Leave it” is a part that is physically in there and should stay in there: too dangerous, too worn, or only useful as part of a repair you are not doing.

A loose lithium cell
− flat+ buttonFull 4.20 V · name 3.6 V · stop near 2.5 V

The flat end is negative, the button end is positive. Nominal voltage is about 3.6 to 3.7 volts. Full, for an ordinary cell, is 4.20 volts. Below about 2.5 volts for a long time, or any swelling, means it is for recycling, not for a project. Tape the ends so a bunch of them cannot short in a drawer.

Why it is in the trash while the parts are not

A dead pack, a dead gyro board, or water in the shell. The hub motors shrug at all of that.

Before you open it

Do this while it is still unplugged, cool, and not leaking. If the pack is swollen, punctured, or smells sweet, it goes outside and then to a recycler. Do not charge it to 'see'.

Where the dead machine usually is

Do not store a damaged pack in a hallway.

How it comes apart

Power connector off first. Hub motors unplug at a three-phase connector plus a hall plug. Do not cut those.

Tools: Hex keys, Meter, Tape.

What to take

The table is the short version. The notes under it describe that part inside this machine, not only the general description.

Parts in this donor
PartCallHow manyHow oftenWhere to look
Brushless DC motorPrize1–2alwaysThe wheels.
BLDC controllerPrize1usuallyIn the shell.
Cylindrical lithium-ion cellPrizea large packusuallyThe tray.
Battery management boardWorth pulling1usuallyOn the pack.
Hall sensorWorth pulling6alwaysInside each hub.
Switch-mode wall supplyWorth pulling1usuallyThe charger.
MicroswitchBonus2usuallyBrake levers.
PotentiometerBonus1sometimesThumb throttle.

Prize

  • Prize — take this firstBrushless DC motor1–2 · always

    Sensored hub motors. Voltage is the pack voltage.

    The wheels.

    Unplug phase and hall. Label them.

    Good.

  • Prize — take this firstBLDC controller1 · usually

    Hoverboards: a dual ESC that expects the gyro board. Scooters: a single controller that expects a throttle.

    In the shell.

    Keep the connectors.

    Water kills these.

  • Prize — take this firstCylindrical lithium-ion cella large pack · usually

    Often 10S (36 V nominal) on hoverboards.

    The tray.

    Test groups. Recycle the pack if any cell is crushed.

    One bad group, or worse.

Worth pulling

  • Worth pullingBattery management board1 · usually

    Must match the series count.

    On the pack.

    Do not bypass it.

    May be the fault.

  • Worth pullingHall sensor6 · always

    Three halls per motor, on the small plug.

    Inside each hub.

    Do not cut the plug off.

    Good.

  • Worth pullingSwitch-mode wall supply1 · usually

    42 V class for a 36 V pack. The label is the spec.

    The charger.

    It is not a 12 V brick.

    Good.

Bonus

  • Bonus, if you are already in thereMicroswitch2 · usually

    Cutoff switches.

    Brake levers.

    Map them.

    Good.

  • Bonus, if you are already in therePotentiometer1 · sometimes

    A hall throttle is more common than a pot. See hall sensors.

    Thumb throttle.

    Keep it whole.

    Good.