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Nichrome wire

Also called resistance wire, hair dryer element, toaster wire.

Bare resistance wire, usually wound on mica in a hair dryer or a toaster. It runs at mains voltage in the donor. It will sag, oxidize, and start a fire if you reuse it without a ceramic support and a thermal cutout.

If you are new to this category

Speakers, lamps, heaters, and displays. To test a speaker, touch a 1.5 V cell to the terminals for a moment. The cone should click once. A heater can start a fire if you remove the part that was supposed to shut it off.

Heat and bright light usually mean household voltage. Unplug first. If the original safety part is open, find out why before you replace it.

A heater is a chain
switchfuseelementAll three stay in the chain.

Wall power goes through a switch, a one-time thermal fuse, and often a resettable thermostat, then the element. If you remove the fuse because it is open, the element can stay on after something else has already failed. That is how the donor caught fire the first time.

Specification. The right-hand column is what is typical. The label on the part in your hand wins if they disagree.
What to look forUsual figure
FormCoiled on mica cards. The mica is part of the insulation. Do not let adjacent turns touch.
VoltageWhatever the appliance was. A 120 V dryer element on 230 V is a brief firework.

Volts are electrical pressure, amps are how much current is flowing, and ohms are how hard the part resists that flow. A higher voltage than the part was built for is how salvage parts die on the bench. If a cell in the table says “read the stamp”, that stamp is the whole specification.

What people actually use it for

  • A hot-wire cutter on low voltage
  • Repair of the same appliance
  • A heater with a cutout and a real mount

Leave this one when

The wire is already broken and brittle. Old nichrome snaps when you rewind it.

Buying a new one is the better idea when

New resistance wire of a known ohms-per-metre, if you are designing a cutter. Salvage wire is a known resistance only as a complete element.

How to tell if this one still works

Resistance cold, insulation to the chassis, and a visual check that no turns are touching.

Step-by-step on the bench: Insulation-check a mains element

Tools you will want: Meter, Ceramic or mica supports.

Words on this page

Short meanings, so the rest of the entry is readable if you are not already doing this every weekend.

mains
Ordinary household wall power. It can kill. Unplug before you open anything that used it, and do not experiment on live wiring.

Where people actually find it

4 notes, most useful first. “Leave it” means the part is in that machine and you should not take it: it is dangerous, worn out, or only useful if you already know that exact repair.

Harvest at a glance
FromCallHow manyHow oftenWhere it sits
Clothes dryerWorth it1sometimesOpen-coil models.
Toaster and toaster ovenWorth it2–4usuallyOn mica cards.
Hair dryerWorth it1usuallyOn mica.
Space heaterWorth it1sometimesWire-element models.
  • Worth pullingClothes dryer1 · sometimes
    In this particular machine
    Bare wire on ceramic supports.
    Where to look
    Open-coil models.
    How to get it out
    Do not let turns touch when you reuse it.
    The condition to expect
    Brittle.
  • Worth pullingToaster and toaster oven2–4 · usually
    In this particular machine
    Mains element, several hundred watts per card.
    Where to look
    On mica cards.
    How to get it out
    Keep the mica. Do not let coils touch.
    The condition to expect
    Brittle if it has already been overheated.
  • Worth pullingHair dryer1 · usually
    In this particular machine
    Two heats, taps on the coil.
    Where to look
    On mica.
    How to get it out
    Keep supports.
    The condition to expect
    Brittle.
  • Worth pullingSpace heater1 · sometimes
    In this particular machine
    Mains coil.
    Where to look
    Wire-element models.
    How to get it out
    Keep the thermal fuse in the design.
    The condition to expect
    Brittle.